Wrap
I had a red Xpedition and had it wrapped by Rollover Motorsports in Salt Lake City. This was done back in May of this year, but I'm pretty sure that cost for a semi custom design on the wrap and install was $1,150. Tyler the owner of...
Posts of the Week
The most-reacted posts on Polaris XPEDITION Forum each week — the community's best photos, builds and discussions, ranked by reactions.
Oct 17, 2026
Brakes
I had my brake pedal out to trim the lower right corner a bit, and I thought I'd try the second hole thing. Personally, I like it. More leverage equals more pressure. Sure the...
🔧 Polaris XPEDITION Maintenance
Oil Filter Access Panel
Just restocked on Amazon for anyone looking to pick one up!! https://www.amazon.com/dp/B0HFH5W8FD/?tag=xpeditionforums-20
1
Reactions
💬 Polaris XPEDITION Talk
4
Best Belt
New owner here looking for a backup belt to keep onboard. Up here in the Ozarks, I run open trails 20 to 40 mph mixed with rock crawling about 30% of the time. Lots of elevation change. Been...
🔥 1
AfterMarket Assasins Complete Turbo Kit 170-210hp
We have a Brand New in the Box AA Polaris Xpedition Complete Turbo Kit we are looking to sell. This is going to be a strange one so bear with me and i can answer any questions you have as well...
🔥 1
💬 Polaris XPEDITION Talk
6
💬 Polaris XPEDITION Talk
7
💬 Polaris XPEDITION Talk
8
Best Belt
Thanks for the heads-up, I don't mind a little more cost to get the quality. Guessing that it's compatible with the 2027? I plan to install the new Gboost and keep the OEM for a spare. Yes...
🔥 1
2024 XPEDITION Ultimate – Ride Command GPS Failure. Anyone Else Experience This?
Had the same issues. Mine is a 2024 xpedition. Did all the thinks Polaris recommended and still going nuts. Took to dealer and replace the main inside unit and was covered under the extended...
🔥 1
🔧 Polaris XPEDITION Maintenance
10
Oil Filter Wrench
No shipping to Canada? We now offer shipping to Canada through Amazon!! Shop here ➡️ Amazon.com
🔥 1
2024 XPEDITION Ultimate – Ride Command GPS Failure. Anyone Else Experience This?
Same problem, so I fixed it by installing a mini iPad and a app called onX Trail, (or Hunt), made in Missoula Montana and I just use the Command for engine instrumentation. Here is the mounting...
🔥 1
🛞 Polaris XPEDITION Wheels and Tires
12
Balancing Beads
When I Put on my 33s I am thinking of adding glass beads for balancing. Has anybody have any trouble with moisture In the tire and the beads clump up? I've used them in my Jeep tires with no...
🔥 1
Replacement Shackle Isolator
We just listed a new product. Replacement Shackle Isolator in black for those who don’t care for the red, set of two. Featuring our Polaris Xpedition outline design. They are made from a flexible...
🔥 1
Oct 10, 2026
Hello everyone!
Thank you for letting me in your circle. My name is Mark and I have a side-by-side problem. Last Saturday I went and picked up a new to me, 2024 expedition.
North Idaho Xpedition
New to the group. Moving from a General XP4 to a 2024 Xpedition XP5. Looking forward to hearing from the group. Just purchased this yesterday and and surprised how much louder...
👋 Polaris XPEDITION Introductions
Brakes
How much did moving that change the amount of pressure it takes to push the pedal? Thanks Hi, there was a reduction in pedal pressure. According to the pressure listings on...
3
Reactions
wheel bearing grease
@johndeerefarmer, @JTBarlow I know this is an older thread but im wondering if the EPI hub is more heavy duty and better than the factory hub for the front. I have a ton of noise coming from the...
🔥 1
💬 Polaris XPEDITION Talk
5
wheel bearing grease
It appears identical to the Polaris hub as far as I can tell. The noise you hear may be the bearing/hub issue. A Polaris tech posted on a FB group that he had had several where the wheel hub...
🔥 1
👋 Polaris XPEDITION Introductions
6
👋 Polaris XPEDITION Introductions
8
New guy from South Dakota
Thanks guys. Just spent a few hours at an offroad park. Awesome machine! I know my 1500 wouldn't make it through some of those areas. Wife loves it too, so win-win! Can't beat that, glad you are...
🔥 1
Beadlock ring
I finally had a chance to change the lock ring today. There wasn’t any dirt under the old ring and all my bolts already had anti seize on them from Sedona. Also all my bolts are grade 8 so I...
🔥 1
New guy from South Dakota
Welcome, very nice color. I am curious on how that new clutch system working out for people.
🔥 1
New guy from South Dakota
It's great, IMO. It's loud and rowdy in Sport, and in Comfort the Nimatix system cuts the revs way down. Easy to have a conversation up to 45 or so. Standard is somewhere in between. I've driven...
🔥 1
Best Belt
OEM for me. I can get 3-4k out of one I ran the original belt until it was broke in and then swapped it for a new OEM. I keep the original as a backup, and since it is broke in, I can swap it...
🔥 1
Xpedition T-shirts
Hi everyone! I just wanted to post about our Xpedition T-shirts. We just listed them on Amazon. We have noticed a lack of Xpedition attire for sale, so we decided to make some.:) We are hoping to...
🔥 1
🏷️ Polaris XPEDITION Classifieds
14
🏷️ Polaris XPEDITION Classifieds
15
Xpedition T-shirts
Just ordered mine! BE here on the 20th.. Thank you, I just packed it up and it's going out today. Estimated delivery date 10/14
🔥 1
Oct 3, 2026
New XPEDITION Owner
Hello All, First time Polaris owner here coming from an RMAX 1000 LE. Picked up our new 2027 XP NS XPEDITION on Friday and are familiarizing ourselves with our new treasure. Looking forward finding our way around the forum as well...
4
Reactions
Ride Command Stereo Equalizer
Hello Everyone, I was trying to figure out how to adjust the Bass in my Xpedition Ride Command. I created this document to help me remember. I thought I would share it with...
3
Reactions
Thank for the add
Hello thank you for adding me.im 52 live in Hibbing mn im pretty experienced in mechanics and ecu reprogramming
👋 Polaris XPEDITION Introductions
4
New XPEDITION Owner
There's no shortage of opportunities to spend money, but life is short, and sometimes so is cash! 😄
🔥 2
Brakes
Good morning, also working on the brake problem. The master cylinder stock has a 19mm bore, the so called upgrade has a bore of 22mm. The chart from Wilwood brakes show a decrease in line...
🔥 2
New Xpedition owner
New owner from southern Vermont. I bought a 2026 XP5. I have had a few RZRs and currently still have a 2021 General XP 1000. Thanks for having me.
🔥 2
Oil Filter Wrench
Hey everyone! We just wanted to come on and introduce our newest product. We designed a perfect fitting Oil Filter Wrench for the Polaris Xpedition oil filter 🛠️ It's an all in one tool, no...
🔥 2
Auxiliary switches in your Steering wheel?
Swap the steering wheel with an RZR Pro R steering wheel. Not the older model, its switches are 250K and the X and Pro R are 500k. Get right and left side harnesses, and ODB splitter from...
🔥 2
New guy from South Dakota
Well I finally joined the club. When Polaris came up with the Numatix system I was hooked. Brought it home today and I will have the belt broke in buy the end of the day. I also have a 24 XD1500...
🔥 2
🛞 Polaris XPEDITION Wheels and Tires
10
Beadlock ring
What rims do you have? Each manufacturer has different torque specs for their headlocks. I use the star pattern when applying headlocks, just take your time, there’s lots of bolts. And torque...
🔥 1
👋 Polaris XPEDITION Introductions
11
👋 Polaris XPEDITION Introductions
12
New XPEDITION Owner
Thanks Chorizo, really looking forward to heading for the hills. We live right next door to the Western part of the Mark Twain Forest so good times are not far away. Doing some due diligence for...
🔥 1
👋 Polaris XPEDITION Introductions
13
New XPEDITION Owner
LOL... I feel yah. I've recently went down the Unifi / Ubiquiti rabbit hole and it's expensive!
🔥 1
🛞 Polaris XPEDITION Wheels and Tires
14
Beadlock ring
The torque specification for the beadlock bolts on the Sedona Sano 15-inch wheel is 17 ft-lbs.
🔥 1
🛞 Polaris XPEDITION Wheels and Tires
15
Beadlock ring
Be sure to blow all the dust and debris out of the bead lock bolt holes in the rim. It's amazing how much fine dirt or sand gets under the beadlock ring, then past the threads in the rim. Your...
🔥 1
Sep 26, 2026
Tire plugs
I purchased one of these Kits from StoP & Go great for leaks one can fix with a plug. I also went the the Bicycle Shop and purchased tube of their cement that goes with plugs. Pirate
3
Reactions
Oil Filter Access Panel
This is everything installed and back on the XPEDITION. And you can see the filter is easy to get too once you open the access panel.
2
Reactions
💬 Polaris XPEDITION Talk
What Should I Look for in UTV Side Mirrors?
Hello everyone. I’m planning to add side mirrors to my UTV and would like some advice from other riders. There are so many options available, including universal, adjustable...
1
Reactions
Oil Filter Access Panel
Finally got around to installing the access panel this morning, took about an hour. I followed the directions and fitted the template on the skid plate and marked where I need to cut and drill holes.
🔥 1
Oil Filter Access Panel
One I did that, I put blue painters tape around the hole I need to cut out. They supply you with the drill bit and 1” hole cutter.
🔥 1
Oil Filter Access Panel
I use a grinder to cut the access hole. I also use a round file to clean up the 1” holes and a flat file to clean the access hole.
🔥 1
Business Name Change Announcement!
Hey everyone! We wanted to share a quick updated with out Xpedition Community. We officially changed our name from MadeRight3D to Rock Island Custom! We ran into some unexpected challenges...
🔥 1
📆 What have you done to your Xpedition today?
Finished another custom part for our Xpedition Build
🔥 1
Sep 19, 2026
Rhino 2.0 rear axles keep blowing boot and cage
Sounds like your going beyond the operating angle of the CV joint. Have you tried taking the outside axle hub and hub housing off and checking to see if the limiter strap is short enough that the inner CV joint isn't binding at full...
Rock Island Custom
Rock Island Custom is a Supporting Vendor!
XpeditionForums.com would like to welcome Rock Island Custom as our newest Supporting Vendor! Please take a moment to visit their website at the following URL: Rock Island Custom
2
Reactions
Rock Island Custom
Rock Island Custom is a Supporting Vendor!
Thanks for the warm welcome! We're excited to be here and be part of the Xpedition community! :cool: We're best known for our Oil Filter Access Panel, but we also have...
2
Reactions
Rhino 2.0 rear axles keep blowing boot and cage
I have had my XP5 since 2024 and am on most FB groups Xpedition related. I don't remember seeing many (if any) posts on problems with the SATV Rhino 2.0 on the SATV long travel kit. The only...
🔥 2
Oil Filter Access Panel
Hi everyone! We are new on this forum but not new to the Xpedition community. We bought our Xpedition in 2025 and have enjoyed every minute of getting it out on the trails. I wanted to introduce...
🔥 2
💬 Polaris XPEDITION Talk
6
Rhino 2.0 rear axles keep blowing boot and cage
It’s also a good idea to do break in cycles whenever you change axles, just like on belts. Nothing will help if it’s going past it’s working angles, but running a couple heat cycles on them...
🔥 1
💬 Polaris XPEDITION Talk
7
Rhino 2.0 rear axles keep blowing boot and cage
What exactly would a break-in cycle ? Typically, run the machine gently and get the knuckles up to around 100°f, then let them cool down completely. Then run it harder to above 100°, and again...
🔥 1
Rock Island Custom
9
Rock Island Custom is a Supporting Vendor!
Welcome! Looks like a fantastic product for the DIYers.
🔥 1
Rock Island Custom
10
Rock Island Custom is a Supporting Vendor!
Welcome to the site @MadeRight3D and thank you for your support!
🔥 1
💬 Polaris XPEDITION Talk
11
Alternator belt install
I'm going to return the Lisle from Amazon. I contacted EPI and was told to get the EBT3 for the Xpedition. Ordered and delivered. It's going in my Dragonfire "belt bag" along with everything for...
🔥 1
💬 Polaris XPEDITION Talk
12
Rhino 2.0 rear axles keep blowing boot and cage
Hmmm, now I am a little concerned if I made the right decision. I just bought the superAtv long travel and planning on putting on 33's for my 2026 ADV 5. Most long-travel kits come with the...
🔥 1
💬 Polaris XPEDITION Talk
13
Alternator belt install
I guess you mean BRT3 as that's the correct part number? It's been on back order for months. Just checked and ordered one myself from EPI. Thanks For the instructions I leave all paper...
🔥 1
Rock Island Custom
14
Rock Island Custom
15
Rock Island Custom is a Supporting Vendor!
Welcome! Looks like a fantastic product for the DIYers. Thanks, yes we are hoping we can make oil changes a little less frustrating for all the Xpedition owners :)
🔥 1
Sep 12, 2026
Another new guy
Picked up a 2027 ADV5 a week ago and joined the forum then. Not new to the SXS community but it is my first totally enclosed unit and it is fantastic. Came over from a General and there is no comparison in how it rides or the power...
💬 Polaris XPEDITION Talk
Exhaust clearances
I ended up doing some mods to it and have about 1/2 clearance now, I’m good with that. I’ll just watch it for while to see if it moves.
2
Reactions
Roto-Pax gas container mount
Hello all, sharing how I designed a mount for my Roto-Pax gas container. I wanted to mount it inside the ADV. I think mounting it inside keeps it from damaged on the outside...
2
Reactions
💬 Polaris XPEDITION Talk
4
Rhino 2.0 rear axles keep blowing boot and cage
Ive replaced two Rino 2.0in 3500 miles with my SATV long travel. Both in the rear. One of them the knuckle locked up and the other one bent. Not going to say it wasn't my fault. A buddy is on...
🔥 1
💬 Polaris XPEDITION Talk
5
📆 What have you done to your Xpedition today?
The lever on the steering column failed to operate correctly. Called Ravek and had a new one in 3 days no questions asked. That is some of the very best service you can get. Got my RPM muffler...
🔥 1
💬 Polaris XPEDITION Talk
6
📆 What have you done to your Xpedition today?
My XPEDITION is new, but still getting some new stuff. Installed the AA Stage 2 Lock and Load kit this weekend, haven’t tried it out yet. Installed HMF rock sliders, door grab handles, and a...
🔥 1
📆 What have you done to your Xpedition today?
This weekend, I installed a front camera, phone mount, USB port and L&R divider on our ADV 1000. Also got some trail riding in on Saturday.
🔥 1
💬 Polaris XPEDITION Talk
8
Exhaust clearances
1/4” should be fine. I’d probably give it a ride or two and then check for any rubbing. If there is , then make the adjustment.
🔥 1
📆 What have you done to your Xpedition today?
I think I’m just about done with all my mods. Bought it with the XCAPE package and I added a few things, rock sliders, pack-out for tools, grab handles on all 4 doors, upgraded the speakers for...
🔥 1
Sep 5, 2026
🛞 Polaris XPEDITION Wheels and Tires
Pro Armor Crawler XG
If you do trail riding...I set my Terrabite 32x10x15's at 9psi. This is what I ran on my RZR800 and General. Never had a tire poblem. Ran the 9 psi everywhere. Makes for a much better ride than higher tire pressures. Pirate
3
Reactions
🔧 Polaris XPEDITION Maintenance
AGM Scissor Jack
Please keep in mind you should not use this jack to work underneath your Xpedition. That is not what is was designed for. I took the photo just to show what the rear end of my...
2
Reactions
💬 Polaris XPEDITION Talk
Anyone have any experience with these?
Nope, but finally got my AGM scissor jack from UTV Source. Put it on the machine just in front of the receiver. Rear tires 5" of the shop floor. Pirate
2
Reactions
Another new guy
Thanks for the add new here but not new to the Xpedition, I picked up my ADV early 24 been floating around the pages. Anyhow I am in Southern Ontario and a HVAC guy / fabricator and keep coming...
🔥 2
Alternator belt install
I just ordered this one from Amazon. There are two videos on using it. Seems to work, but doesn't show using it on an Xpedition. Doesn't seem that difficult to use...if you have access. Used...
🔥 1
Alternator belt install
So I have been researching this. A post on the Ranger HD1500 forum (same belt setup) says the Lisle tool will not work. Then in the Polaris service manual they have there own special tool. The EPI...
🔥 1
🔧 Polaris XPEDITION Maintenance
7
Air Filter Element
I just installed the Filter Wears version. Fits perfect and has 4 little tabs of material to help pull it over the filter. I believe the air filters for the General & Xpedition are the same outer...
🔥 1
Brake pads
I put them on all four wheels of my ADV5, but I also did the SDI rotors at the same time. I previously did the larger bore master cylinder. I haven’t run on any roads, or trails where I can...
🔥 1
Aug 29, 2026
Arizona Alpine Trail 730 Miles lead by Polaris Xpedition
🏔️ RIM RUNNER 700 — WHAT AN ADVENTURE! 🏔️ 700+ MILES • 5 DAYS • 21 UTVs • 40 RIDERS • 5 DOGS The inaugural Rim Runner 700 is officially in the books! 🎉 From August 16–21, UTV Offroad Adventures took riders on an incredible 700+ mile...
🛞 Polaris XPEDITION Wheels and Tires
📆 What have you done to your Xpedition today?
I added the Ravek plug and play turn signals. No wires to run to back of machine as the plugin back there is bluetooth. Had to talk to a very helpful technician to get the...
Looking for ideas for mounting spare tire in XP
Looking for ideas for mounting 30” spare tire in bed of Expedition XP... TIA Here’s what I did. Allows full access to the bed
🔥 2
AGM Scissor Jack
I purchased an Eagle jack a few years back. Not useful on the Xpedtion. I went looking and found the AGM Scissor jack on the UTV Source website. In this photo you can see the block on the top of...
🔥 2
🛞 Polaris XPEDITION Wheels and Tires
6
Tire plugs
I’ve had good luck using this stuff Gluetread https://a.co/d/05vqkrHI I always carry their stuff in the truck with me!
🔥 2
50" Trail Machine - Which one?
RZR Trail doesn't have power steering unless you get the Ultimate so that's my vote.. With the Sportsman 850 you can get EPS too. Having said that we had a quad and got rid of it quickly. With...
🔥 1
50" Trail Machine - Which one?
RZR Trail doesn't have power steering unless you get the Ultimate so that's my vote.. With the Sportsman 850 you can get EPS too. Having said that we had a quad and got rid of it quickly. With...
🔥 1
Looking for ideas for mounting spare tire in XP
Two carriage bolts into the side lock n ride max system, a lock nut/washer and you’re good to go! The 30” tire can sit right into the bed just got to give the tailgate a little umpfff but...
🔥 1
🛞 Polaris XPEDITION Wheels and Tires
10
Tire plugs
Plugs in a sidewall are only an emergency temporary solution. For a better sidewall fix, look up Glue Tread sidewall patches. They’re an external sidewall patch that’s supposed to be pretty...
🔥 1
🛞 Polaris XPEDITION Wheels and Tires
11
Tire plugs
That particular location would be difficult tho. Right next to the lug wouldn’t give much surface area to work with.
🔥 1
Tire plugs
I saw glue treads online and was thinking it would be hard to use it on my tire. I had 4 plugs in it and it held air to get me out of the woods but went flat a day later. Maybe I should look at a...
🔥 1
Tire plugs
I just picked up a Sidewall Slug. I haven't used it yet, but there are a bunch of videos showing it in use. It's got good reviews. JG
🔥 1
Cameras?
Do they record like a dash cam? Or just for seeing? Just for seeing. I have a GoPro 11 mounted on the Kemimoto Electronic Holder. Here's a photo of how my GoPro is mounted. I added the USB...
🔥 1
